MUNICIPAL SOLID WASTE
Management of discarded wastes is now a challenging task in all the urban and semi-urban areas specially the task of prompt collection-transportation and disposal. The high organic matter containing materials known as biodegradable or green waste is highly susceptible to pathogenic bacterial invasion thereby causing mal-odors, diseases, smoke, fire and acidic leachates. Also, several other items such as metals, paper products, wood, plastic are getting lost in the garbage dumps thereby putting fresh demand on non-renewable petro products on one side and on the other side consuming costly land space in urban areas.
The approach described here is aimed at technological solutions for processing treatment of waste to recover various usable products such as compost, fuel pellets, recyclable materials like plastic, glass and metals to the maximum extent so as to minimize the burden on the landfill site and also to conserve the usable products, rather than destroying them in landfills or mass burn / incineration process.

M/s. Hydroair Tectonics (PCD) Ltd. is a leading project engineering company engaged in all types of Environment Engineering Projects especially in the field of Municipal Solid Waste Management. We are armed with more than 150 engineers working all over India for various environmental projects and have successfully completed more than 200 Environmental Projects

The Various Technologies have been applied for Integrated Municipal Solid waste Processing are as below.

Kerala (Kinfra ETP, Alapuzha MSW) Tamil Nadu (MLD RO  SYSTEM PERUNDRAI, 0.6 MLD RO  SYSTEM, MELVISHARAM, 2.5MLD  RO SYSTEM SIDCO RANIPET, 3.0MLD  RO SYSTEM , RANITECH, 3.0MLD  RO SYSTEM DINDIGAL, MSW PALAVAPURAM, MSW PERUNGADI) Maharshstra (30 MLD STP NANDED, PRIA CETP, PARLI ETP, PARAS ETP, 12MLD CETP, ICHALKARANJI, 1.5 MLD CETP ICHALKARANJI, NBCC MEDICAL COLLEGE  PAREL, VASHI DENTAL HOSPITAL, ANDHERI HOSPITAL, MSW NAVI MUMBAI, MSW PARBHANI, MSW AHMEDNAGAR) GOA - MSW GOA GUJARAT (VAPI CETP, 7.5 MLD WTP PETHAPUR, BARODA Storm water line) MADHYAPRADESH (1.5 MLD CETP PITHAMPUR, Shivpuri STP) RAJASTAN (10 MLD STP Sikar, 8 MLD STP & Drainage Nagaur, 10 MLD STP Barmer, MSW BARMER, MSW PALI, MSW BEAWAR, MSW KOTA, MSW SRI GANGA NAGAR) BIHAR (WATER SUPPLY, KHAGAUL PATNA, WATER SUPPLY,PHULWASARIF ZONE 1&2 PATNA, WATER SUPPLY,PHULWASARIF ZONE  3&4 PATNA) UTTAR  PRADESH (345 MLD STP LUCKNOW, 40MLD STP AGRA, 23 MLD Mainpuri, 43 MLD Jajmau, MSW RAIBARELY, MSW KANNAUJ, MSW ETAWAH, MSW MAINPURI) HARYANA (3.5 MLD STP NARWANA, 40MLD STP ROHTAK, MSW ROHTAK, 6 MLD STP Narnaul NBCC, 5 MLD STP Charkhi-NBCC) NEW DELHI (45MLD  STP FARIDABAD)
 

 

Waste Segregation

:
Segregation of mixed MSW by mechanical means.
Accelerated Aerobic Bio-composting
:
For Utilization of short – term biodegradables / Compostables and manufacturing soil friendly compost.
Refuse Derived Fuel Formation (RDF)
:
For Converting high calorific value material like paper, cloth, coconut shell, wooden material into RDF which is used as alternative or substitute fuel to coal with calorific value about 3000 kcal/ kg.
RDF to Power generation
:
RDF fed to Boiler & Steam turbines are used for Power generation.
Inert Processing to Eco Paver Blocks & Eco Bricks
:
Inerts like stone-brick-sand-silt-earth after removable of Compostables and combustibles can be converted into Eco Paver Blocks and Eco bricks
Recovery of Recyclables like Plastics, Glass & Metals
:
The Recyclable materials like glass, metals and plastics will be separated manually as well as mechanically and will be sold to Kabadiwalas or recycled and reused.
Sanitary Land Fill (SLF)
:
Development and O & M of SLF for scientific disposal of remnant material.

Compliance with the MSW (M&H) Rules, 2000

Biodegradable Waste will be processed by composting only.
Compost or any other end products will comply with standards as specified in Schedule-IV of MSW (M&H) Rules, 2000.
Land filling shall be restricted to non-biodegradable, inert waste & other waste those are not suitable either for recycling or for biological processing.

Advantages of Integrated waste processing facilities:

  1. Eco friendly and non polluting process in order to reduce the impact of dumping site in the adjacent areas.
  2. Control of malodor and fly control measures.
  3. Mechanical and manual segregation can separate the entire incoming MSW into various categories depending upon their usage, which would make the whole process more efficient.
  4. Reducing the burden on landfill.
  5. The rejects or by products from one process can be merged with other process in the integration of the technologies, which would lessen the burden on landfill.
  6. Inert separation from composting usually takes away 5 to 7 percent of the compost that is recovered and added to compost thereby increasing the compost output.
  7. Control of pH and EC.
  8. In a non integrated facility only one third to one fifth of the collected waste is accepted for composting where the rest would be dumped in the landfill thus increasing the burden on the costly urban land.
  9. Minimizing the generation of Leachate, gaseous matter, pathogens and reduction of SLF volume thereby involving lesser costs and economize on land use.
  10. Treatment and consumption of Leachate through Bio-composting process.
  11. Low cost environment friendly technological option for garbage treatment and disposal.

At Present we are executing the following MSW Processing Project-

1400 TPD Integrated MSW Processing Project with Power Generation Plant at Perungudi Dumping ground, near Chennai for Chennai Municipal Corporation.
750 TPD Integrated MSW Processing Project with Power Generation Plant at Turbhe, for Navi Mumbai Municipal Corporation.
300 TPD Integrated MSW Processing Project with three transfer stations at Pallavapuram, Tambaram & Alandur for Pallavapuram Municipality, Chennai.
Karnal & Indri , Haryana
Yamunanagar & Jagdhari , Haryana
Rohtak , Haryana
Ichalkaranji Nagar Parishad
Barmer Municipal Board, Barmer, Rajasthan.
Raibarely City , Uttar Pradesh
Etawah City , Uttar Pradesh
Kannauj , Uttar Pradesh
Mainpuri City , Uttar Pradesh
Nagour Municipal Board, Nagour, Rajasthan
Beawar, Jaipur, Rajasthan
Ahemadnagar Municipal Corporation
Parbhani Nagarparishad
Kota, Jaipur, Rajasthan
Sriganganager, Jaipur, Rajasthan
Pali, Jaipur, Rajasthan


Compost Processing Machinery

Refuse Derived Fuel Processing Machinery
Inert Processing to Eco Bricks
 

 

The Various Technologies have been applied for Integrated Municipal Solid waste Processing are as below.

Environmental Issues covered

:
Control of Mal-odors and toxic gaseous emissions
Control of pathogens, flies, rodents and vultures.
Control of Dusty Particulate matters
Control of Smoke & Fire
Technology Relevance
:
Triple Eco-friendly
It takes care of polluting putrescible matters
Processing treatment itself is non-polluting
Recover products namely organic manure to help in soil health building and RDF as a replacement of fossil fuel.
Recovered products from MSW
:
Soil friendly compost
RDF
Plastics/metals/Glass etc.
Eco Bricks from Inert Processing
Power generation from RDF
Compost and Potting Media
:
Highly useful for improving organic carbon content of soils and supplementation of trace element requirements.
The product will be useful in improving the efficiency of fertilizers and conservation of moisture. Compost will be extremely useful as organic soil conditioner.

 


Compost Manufactured at Ichalkaranji MSW Processing Plant at Ichalkaranji, Maharashtra.

 

RDF– Green Coal

:
The lignitic content of MSW having high calorific value will be processed into green coal. This will be supplementing the fuel requirement from other sources.
The calorific value of processed green coal will be 3200 to 3800 kcal/kg. Fixed Carbon 10 to 12% Sulfur content <0.70% and ash content of 20 to 25%.

 

Power Generation from RDF

:
The Power generated from RDF, can be used for running the plant and balance to be fed into grid

Eco Paver Blocks & Eco Bricks
:
Eco Paver Blocks & Eco bricks can be used in compound walls, pedestrian path, public gardens etc.

 

Benefits to Urban Local Body

Compliance of MSW Rules 2000 & other regulatory aspects
Saving of cost on maintenance of disposal site;
Increasing the shelf life of disposal site by 6 folds;
Minimization of waste related litigations;
Hygienic working conditions for SWM workers;
Protection of aesthetic value of the city;
Project operation in eco friendly with international standards;
Integration of recovered product usage with national theme
Municipal Solid Waste will be treated in scientific manner as per MSW     Handling Rules 2000.

Recovery of Recyclables like Plastics, Glass & Metals

:
The Recyclable materials like glass, metals and plastics will be separated manually as well as mechanically and will be sold to Kabadiwalas or recycled and reused

Sanitary Land Fill (SLF)
:
Development and O & M of SLF for scientific disposal of remnant material
 
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